Production
In our manufacturing centers, we utilize modern CNC technologies combined with traditional machines. We focus on machining through milling, turning, and grinding.
Production Portfolio
Mechanical Components
We manufacture various types of mechanical parts and components for industrial and agricultural machinery.
Prototypes and Specialized Parts
We specialize in the production of custom prototypes according to customer specifications. Unique parts are produced with high precision.
Serial Production
Production of components using specific techniques and machines.
Precise Technical Specification
To deliver the required products, it is important for us to ascertain precise specifications (part type, material, dimensions, tolerances, etc.). We manufacture according to reference pieces or drawing documentation. If you don’t have drawings, we will create them.
Our Manufacturing Process
1
Order Acceptance
Communication regarding technical specifications, acceptance of technical drawings, and other necessary documents.
2
Preparation and Planning
Analysis of drawings and specifications. Creation of a production plan and timeline.
3
CNC Programming
Use of SolidWorks and SolidCAM software to create CNC programs. Simulation and verification of programs before actual machining.
4
Machining
Setting up machines and preparing materials. Actual machining of parts on CNC machines according to specifications.
5
Quality Control
Measurement and inspection of parts to ensure accuracy and compliance with drawings. Adjustments as necessary.
6
Completion and Shipping
Final quality inspection, packaging, and preparation of parts for shipping to the customer.
Software Tools
SolidWorks
We use 3D CAD (Computer-Aided Design) software for detailed design of manufacturing documentation and precise modeling of mechanical parts and components.
SolidCAM
CAM (Computer-Aided Manufacturing) software enables efficient creation of CNC programs directly from 3D models in SolidWorks, ensuring consistent and accurate production of parts.
Turning
Machine: HAAS ST-30Y
- High Precision
- Driven Tools
- Milling, Thread Drilling with Y-axis
Dimensions
Max cutting diameter: 280mm
Max cutting length: 750mm
Max bar diameter: 76mm
Precision: 0,01mm
Machine Type: CNC Lathe
Main Features: High precision, robust construction, suitable for machining complex parts.
Functions: Machining metals, enabling turning and milling, automatic tool change.
Applications: Ideal for the production of precise components in small series.
3-Axis Milling
Machine: HAAS VF-5SS
- High Precision
- High-Speed Spindle
- High-Speed Tool Changer
Machine
Max workpiece width: 1100mm
Max workpiece height: 510mm
Max workpiece depth: 550mm
Precision: 0,01mm
Machine Type: Vertical Machining Center (Milling Machine)
Main Features: High speed and precision, robust and stable construction.
Functions: Milling various materials including metals, plastics, and composites.
Applications: Suitable for producing large parts with high precision, including prototypes and serial production.
5-Axis Milling
Machine: HAAS VF-2SS + TRT160
- High Precision
- High-Speed Spindle
- High-Speed Tool Changer
Dimensions - Chuck
Max workpiece diameter: 85mm
Max workpiece height: 140mm
Dimensions - Vice
Max workpiece width: 250mm
Max workpiece depth: 150mm
Max workpiece height: 140mm
Precision: 0,01mm
Machine Type: Vertical Machining Center (Milling Machine)
Main Features: Compact dimensions, high production speed, easy operation.
Functions: Milling and drilling various types of materials, capable of complex operations.
Applications: Ideal for machining smaller and medium-sized parts with high productivity.
Flat Grinding
Machine: Bernardo BSG 50100PLC
- High Precision and Surface Quality
- Magnetic Clamping Plate
- Digital Control Siemens PLC
Dimensions
Grinding surface: 900x550mm
Max height: 300mm
Precision: 0,0025mm
The magnetic grinder is a specialized tool used for surface finishing and smoothing metal parts. This grinder uses a strong magnetic table to hold parts during the grinding process, ensuring stability and precision.
Applications:
- Surface grinding of metal parts with high precision.
- Preparation of parts before further manufacturing processes, such as surface treatment or assembly.
- Suitable for workshops and production plants where high quality and surface finishing precision are required.
Cylindrical Grinding
Machine: Bernardo URS 1500N
- High Precision and Surface Quality
- Taper Grinding
- Outer and Inner Diameter
Dimensions - Chuck
Outer diameter: 8-320mm
Max length: 1400mm
Inner diameter: 35-100mm
Precision: 0,0025mm
The centerless grinder is a tool used for grinding the outer and inner surfaces of cylindrical parts. This type of grinder is equipped with two centers that securely hold the workpiece during the grinding process.
Applications:
- Grinding outer and inner cylindrical surfaces with high precision.
- Finishing shafts, cylinders, bearings, and other cylindrical parts.
- Ideal for use in precise workshop and manufacturing environments where quality and machining accuracy are critical.
Lapping
Machine: Lapping Machine and Components EL 380
- High Precision and Surface Quality
- Taper Grinding
- Outer and Inner Diameter
Dimensions
Lapping disc: 380mm
Inner diameter: 140mm
Revolutions: 60/min.
Machine Purpose:
- To achieve the required surface roughness.
- It accelerates the repair and manufacturing process.
Balancing
Machine: Balancing Machine HM30BU&CAB920
- High Precision and Surface Quality
- Taper Grinding
- Outer and Inner Diameter
Parameters
Rotor diameter on the bearing surface: 30mm - 1250mm
Distance between bearing stands: 110mm - 3000mm
Weight of the body for balancing: 1,5kg - 700kg
Max rotor speed: 33000 ot/min
Balancing of multi-stage rotors
Machine Purpose:
- Measuring and removing unbalanced weight from rotors, electric motors, fans, turbines, disc brakes, disc drives, propellers, and pumps.
- Used in many industrial sectors.
Sandblasting
Machine: Sandblaster ST 1000 PS ID
Dimensions
Chamber size: 1000x1000x710mm
Max component size 600x600x500mm
Machine Purpose:
- The sandblasting device, also known as a sandblaster or sandblasting device, is used for surface treatment using abrasive materials propelled by compressed air. These devices are used to remove various impurities, coatings, rust, roughen surfaces, deburr, clean castings, etc. Depending on the type of material being processed, steel and cast iron grit, steel and glass beads, plastic material, ceramics, corundum, natural material, etc., are used as abrasives.
- The sandblasting equipment is manufactured by the German company Paul Auer GmbH.